Yangibana Rare Earths Project Cost Reduction
Released
Released
Announcement PDF
13 June 2024
YANGIBANA RARE EARTHS PROJECT COST REDUCTION
HIGHLIGHTS
All figures referenced are in Australian dollars unless otherwise specified
•
Following an in-depth cost review, the remaining capital cost for the Yangibana Rare Earths Project
has been reduced to $321 million (inclusive of $27 million contingency). The decrease is comprised
of $153 million incurred cost and $30 million reduction in capital costs.
o
Total capital cost
$474 million
o
Spent capital expenditure
$153 million (as at 31 May 2024)
o
Remaining capital cost
$321 million (including contingency of $27 million)
•
An independent lenders’ due diligence review completed by Behre Dolbear Australia confirms
the revised capital cost estimate is in line with industry standards for a project definitive estimate
•
The incurred capital expenditure of $153 million or 32% of total capital cost (at end of May
2024) includes $135 million (88%) relating to completion of early works, purchasing long lead
equipment and associated engineering
•
Completion of early infrastructure works, including construction of the airstrip and
accommodation village, and detailed engineering at 75% complete significantly de-risks project
execution workstreams
•
The key drivers of capital expenditure reduction include further scope clarity around unawarded
work including re-estimation of earthworks following additional detailed design, the Engineering,
Procurement and Construction contract, and reduction of non-essential activities
•
An additional $26 million in savings identified across operating costs during ramp-up and
commissioning, has resulted in total savings of $56 million.
Hastings Technology Metals Ltd (ASX:HAS) (“Hastings” or “the Company”) is pleased to provide an update
on the estimates of the Yangibana Rare Earths Project (“Yangibana Project” or “the Project”) project costs
following an in-depth review of the cost estimates undertaken internally and independently reviewed by
Behre Dolbear Australia (“BDA”).
The Company now estimates that the capital expenditure (“CapEx”) for the Yangibana Project will be
$474 million (including contingency), representing a material reduction from the previously announced
estimate of $503 million in February 2024 1.
The capital cost estimates rely on the assumptions adopted in the Staged Development Study 2, which
incorporated a 40% increase in capital costs reflecting industry cost inflation and project scope
refinement at the time.
Refer ASX presentation ‘Yangibana Project Economics Update – Integrated Tolling and Offtake Agreement’ dated 16
February 2024. The project economics referred to in the aforementioned announcement has not been updated.
BDA has only reviewed the capital cost estimates and investors should not make investment decisions based solely
on this update. Revised project economics will be released at the Final Investment Decision stage or by the end of
2024, if there are any material revisions.
2
Refer ASX Announcement ‘Corporate Presentation – Staged Development Strategy’, dated 31 May 2023.
1
Hastings Technology Metals Limited | ABN 43 122 911 399
Level 3, 5 Mill Street
Perth Western Australia 6000
T: +61 8 6117 6118
E: info@hastingstechmetals.com
Page 1 of 6
Independent third party technical due diligence was conducted by BDA who have confirmed the updated
$474 million estimate is in line with industry standards for a project definitive estimate.
As of 31 May 2024, $153 million in incurred CapEx on early works, purchasing long-lead equipment and
associated engineering reduces the remaining CapEx to completion to $321 million (including
contingency) with a significant portion related to the fixed lump sum Engineering, Procurement and
Construction (“EPC”) contract with GR Engineering Services (“GRES”). This is supported by well-advanced
detailed engineering and design on the beneficiation plant – currently at 75% complete – and further
clarity of scope.
The key drivers of the revised CapEx estimates resulted from a review of the construction costs
identifying approximately $30 million in savings which reflects the increased maturity of designs, further
scope clarity around unawarded work and the reduction of non-essential activities, including:
•
A scope reduction in the EPC contract including the amendment and optimisation of the crusher
facility;
•
Reduction in management reserve due to the optimisation and clarification of earthworks for
the processing plant;
•
Removal of the Stage 2 hydrometallurgical plant tailings storage facility; and
•
A review of site operating costs and a reforecast of site services, owner’s costs, storage and
preservation have been updated to reflect latest timeline and estimates.
Additionally, a further $26 million in savings were identified across operating costs from a thorough
review of the processing plant commissioning and operating labour, together with savings in the mining
package through optimised scheduling, and reduction in the scope of works for Stage 2
(hydrometallurgical plant) of the Yangibana Project, resulting in a total savings of $56 million.
Yangibana - Updated Capital Cost Estimate
Capital cost
A$m
%
Processing Plant & NPI
201.0
42%
Enabling Works 3
114.1
24%
Subtotal - Direct Capital Cost
315.1
67%
Hastings Project Management
50.2
11%
Other Indirects
4
81.3
17%
Subtotal - Indirect Capital Cost
131.5
28%
Contingency/Reserve
26.9
6%
Total Capital Cost
473.5
100%
Incurred to 31-May-24
152.6
32%
Remaining (incl. contingency)
320.9
68%
6%
17%
42%
11%
24%
Processing Plant & NPI
Enabling Works
Hastings Project Management
Other Indirects
Contingency
Enabling works - represents: equipment, roads, aerodrome, village, borefields construction
Other indirects - represents: fuel, accommodation, IT & comms, health & safety, consultants, insurances and
other
3
4
Hastings Technology Metals Limited | ABN 43 122 911 399
Level 3, 5 Mill Street
Perth Western Australia 6000
T: +61 8 6117 6118
E: info@hastingstechmetals.com
Page 2 of 6
Key drivers for the current capital cost estimates are set out in the figure below. The waterfall chart
shows the progression of the Project through completion of enabling infrastructure, de-risking activities
and increased confidence in the capital cost estimates through detailed design and engineering.
Yangibana Capital Cost Key Drivers
600.0
32.7
134.5
500.0
503.1
4.5
470.4
-25.2
A$m
400.0
473.5
-2.2
-6.8
335.9
320.9
300.0
-152.6
294.0
-26.9
200.0
100.0
Capex to completion
Exclude contingency
Remaining (incl. contingency)
Spend to date
May-24 Capital Costs
Reforecasting
Risk adjustments
EPC scope refinement
Management Reserve &
Contingency
Feb-24 Capital Costs
Dryer / escalations /
earthwork rates
May-23 Capital Costs
Escalation
2021 Capital Costs
0.0
The reduced capital cost and identified savings will form part of the revised and reduced project funding
envelope. The $321 million (inclusive of contingency) remaining capital cost estimate is exclusive of
working capital, interest during construction and ramp-up operating costs, which will be included in the
final project funding envelope prior to Final Investment Decision.
Completion of early infrastructure reduces construction execution risk and reduces the remaining
funding required.
Hastings continues to work closely with global investment banks to structure and arrange the debt
funding package.
Basis of Estimates
The updated CapEx estimate is supported by tender pricing received from reputable Tier 1 suppliers and
contractors based on well-defined scopes of work and contract requirements. Key tender pricing, which
was not available previously, and has now been incorporated into the updated capital cost estimate
includes charter flights and village catering and maintenance.
Hastings Technology Metals Limited | ABN 43 122 911 399
Level 3, 5 Mill Street
Perth Western Australia 6000
T: +61 8 6117 6118
E: info@hastingstechmetals.com
Page 3 of 6
Early Infrastructure Complete
The completion of early infrastructure works including construction of an airstrip, accommodation
village, site access roads and water infrastructure has significantly de-risked the project execution
workstreams.
Kurrbili Village
Yangibana Airstrip
294 rooms fully commissioned with medical centre, sports
court, shop, dry and wet mess.
2km in length, suitable for planes up to 70 seat capacity. The
airport buildings are in place ensuring fast changeovers for
employees.
Long Lead Equipment
Process Plant Equipment
SAG mill shell, landed in Australia and ready for transport to
Yangibana.
Equipment onshore in Perth ready for installation.
Site Access Roads
SipHon Borefield
20km site access road to connect the Yangibana Project’s mine
site with the shire road network to the beneficiation plant,
village, mine and construction work.
Fully permitted consisting of 6 bores, fully equipped with
holding tanks and high flow pumps and pipeline to the process
plant.
Hastings Technology Metals Limited | ABN 43 122 911 399
Level 3, 5 Mill Street
Perth Western Australia 6000
T: +61 8 6117 6118
E: info@hastingstechmetals.com
Page 4 of 6
Commenting on the updated estimate, Hastings Executive Chairman, Mr Charles Lew, said:
“In line with Hastings’ disciplined approach to cost management, our comprehensive cost and
optimisation review will deliver material savings across the construction and operating costs for the
Yangibana Project. It is critical that the team continues to identify cost saving opportunities without
sacrificing on project delivery, while maintaining our focus on the successful delivery of the Project.
“The Yangibana Project is shovel ready with early infrastructure siteworks completed, all State and
Commonwealth approvals in place to commence construction and leading Australian process
engineering and construction company GR Engineering Services engaged. We are ready to mobilise to
site immediately upon securing the optimal financing for the project.
“The Hastings team is fully committed to bringing the Yangibana Project into development to ensure we
realise the value of this world-class orebody, delivering the minerals vital to the global energy transition
and creating long-term value for all our stakeholders.”
Authorised by the Board for release to the ASX.
FOR FURTHER INFORMATION CONTACT:
Charles Lew
Executive Chairman
+65 6220 9220
Teck Lim
Chief Financial Officer
+61 8 6117 6118
Tim Gilbert
Chief Operating Officer
+61 8 6117 8627
MEDIA ENQUIRIES:
Vince Catania
General Manager – Corporate
+61 408 230 277
vince.cantania@hastingstechmetals.com.au
Hastings Technology Metals Limited | ABN 43 122 911 399
Level 3, 5 Mill Street
Perth Western Australia 6000
T: +61 8 6117 6118
E: info@hastingstechmetals.com
Chris Manly
Platform Communications
+61 430 308 552
chris@platformcommunications.com.au
Page 5 of 6
ABOUT HASTINGS TECHNOLOGY METALS LIMITED
Hastings Technology Metals Limited is a Perth-based rare earths company focused on the development
of its 100% owned Yangibana Rare Earths Project. Located in the Gascoyne region of Western Australia,
the Yangibana Project contains one of the most highly valued deposits of NdPr in the world with an NdPr
to Total Rare Earth Oxide ratio of up to 52% in some areas of the orebody.
With an initial mine life of 17 years, the Yangibana Project will become a globally significant source of
NdPr, a critical component in the manufacture of permanent magnets used in advanced technology
products including electric vehicles, renewable energy, humanoid robotics, and digital devices.
The Yangibana Project is fully permitted for immediate development and is well-timed to meet the
forecast supply gap for rare earth elements accelerated by the growth in electric vehicles and wind
turbines, both vital for the global energy transition. It will be developed in two stages with an initial focus
on the construction of the mine and beneficiation plant to produce 37,000 tonnes per annum of mixed
rare earth concentrate.
Hastings continues to assess downstream processing opportunities including the development of a
hydrometallurgical plant to capture more of the rare earth value chain. The Company holds a strategic
21.50% shareholding in TSX-listed Neo Performance Materials, a leading global rare earth processing
and advanced permanent magnets producer, providing future optionality to explore the creation of a
mine to magnet supply chain.
For more information, please visit www.hastingstechmetals.com
FORWARD LOOKING STATEMENT
This release contains reference to certain intentions, expectations, future plans, strategies and
prospects of the Company. Those intentions, expectations, future plans, strategies and prospects may
or may not be achieved. They are based on certain assumptions, which may not be met or on which
views may differ and may be affected by known and unknown risks. The performance and operations of
the Company may be influenced by a number of factors, many of which are outside the control of the
Company. No representation or warranty, express or implied, is made by the Company, or any of its
directors, officers, employees, advisers, or agents that any intentions, expectations, or plans will be
achieved either totally or partially or that any particular rate of return will be achieved.
Given the risks and uncertainties that may cause the Company’s actual future results, performance, or
achievements to be materially different from those expected, planned or intended, recipients should
not place undue reliance on these intentions, expectations, future plans, strategies and prospects. The
Company does not warrant or represent that the actual results, performance, or achievements will be
as expected, planned or intended.
The Company is under no obligation to, nor makes any undertaking to, update or revise such forward
looking statements, but believes they are fair and reasonable at the date of this release.
Hastings Technology Metals Limited | ABN 43 122 911 399
Level 3, 5 Mill Street
Perth Western Australia 6000
T: +61 8 6117 6118
E: info@hastingstechmetals.com
Page 6 of 6
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